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Permeation

A thin liner and manufacturing shortcomings lead to most permeation
problems.
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The potential for permeation exists in all plastic lined piping
components. Many articles have been written about the rates
of permeation of various chemicals through various pipe liner
materials.
Testing performed by resin manufacturers has been comprised of thin
films, and rather non-agressive elements such as nitrogen, helium and
water vapor. The results are inconclusive and cannot be directly
related to the thicker liners used in the chemical industry.
Test results have shown that thicker films, and increased crystallinity
result in lower rates of permeation through these liners.
- To determine rates of permeation, long term studies for specific
chemicals are needed.
- Pressures, temperatures and concentrations must be defined.
- The test liner must be defined in terms of resin, resin grade,
method of processing, crystallinity, and thickness.
- In each case, the result will be an individual answer for a specific
paramenter.
- Numerous variables prevent an extrapolation of results to other
chemicals, resin, liners, and liner thicknesses.
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A thick liner and advanced manufacturing techniques give Resisoflex
hose superior permeation resistance.
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Three basic process variables have a positive influence on the permeation of
chemicals through pipe and hose liners:
- Temperature
- Pressure
- Concentration
Important in limiting permeation are the
following factors:
- Selection of proper resin
- Method of processing resin
- Liner thickness
Resistoflex recognizes and understands our customer's needs for
durable permeation resistant lined hose components, and maximizes
resin properties to achieve this.
- As the molecular weight of PTFE decreases, crystallinity increases.
- As crystallinity increases, permeation decreases.
- Crystallinity is controlled during processing.
- Fast cooling = low crystallinity.
- Slow cooling = high crystallinity.
Coupled with the thickest liners
in the industry, our processing capabilities enable us to offer the
most permeation resistant liners available.
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